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Europ Standard Conventional Welding Rotator / 600 Tons Pipe Rollers For Welding

Categories Pipe Welding Rotator
Brand Name: Friendship Machinery
Model Number: WR Series
Certification: CE, ISO
Place of Origin: China
MOQ: 1 set
Supply Ability: 30 sets per month
Delivery Time: 30 working days after down payment
Packaging Details: Standard package
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    Europ Standard Conventional Welding Rotator / 600 Tons Pipe Rollers For Welding


    Europ Standard Conventional Welding Rotator / 600 Tons Pipe Rollers For Welding


    1. Main technical parameter


    Item

    Content

    Model

    HGK600

    Load capacity

    600t

    Vessel diameter

    Φ1500-8000mm

    Diameter and width of wheel

    Φ800×360mm

    Speed of welding rotator linear

    6-60m/h

    Motor power

    2×7.5kw



    2. Main configuration list

    No.

    Item

    Content

    Brand

    1

    Motor power

    7.5kw

    Domestic motor

    2

    Own made reducer

    Input speed

    1450

    Industrial standard

    4#reducer

    Total velocity ratio

    1862

    Input gear z, m

    m=6, z=13

    Output gear z, m

    m=12, z=47

    Gear material and

    heat treatment

    40Cr

    Tempering HB215-255

    Quench HRC45-50

    3

    Diameter and width of

    wheel (cast steel)

    Φ800*360


    4

    Welding rotator material

    and heat treatment

    ZG50Mn2, surface

    hardening HRC45-55


    5

    Welding rotator bearing

    self-aligning welding

    rotator bearings

    Model

    22248

    ZWZ

    Standard

    240/400/128

    6

    Frequency converter

    15kw

    TAIAN



    3. Equipment composition

    ● HGK series welding rotator is composed of power welding rotator, idler welding rotator and electronic control system.
    ● The welding rotator is adjusted by manual lead screw, to ensure wrap angle of welding rotator to cylinder is within 45°- 110°, positioning step is designed between welding rotator seat and base.

    ● Positioning baffle is installed on both sides of welding rotator seat.

    ● The base is used welding assembly, and solder height is not less than 70% of the plate thickness.

    ● The two welding rotators of power welding rotator are used dual drive, and they are moved by two motors. The transmission chain: motor → three → stage gear reducer → directly drive welding rotator.

    ● Three-stage gear reducer is standard product. Transmission parts of reducer are made by high quality steel 40Gr, and quenching hardness of tooth surface is HRC45-50.

    ● AC frequency converter is used speed control of DC motor with constant torque. The signal is controlled by analog quantity, and the speed is showed by digital display table with high precision.

    ● Electric control system is equipped with SIEMENS or ABB’s low-voltage.

    ● The system has linkage interface for welding manipulator and welding system to realize the concentrated control.

    ● Electric control system is composed of electric control box and remote control box. Electric control box are equipped with power indicator and power master switch, and remote control box are equipped with buttons of starting, positive and negative going motion, speed regulation and abrupt stop and digital display of speed.

    ● The length of remote control box’s line is 10 meter.



    4. Supply scope

    ● Power welding rotator: 1 set
    ● Idler welding rotator: 1 set
    ● Control system: 1 set
    ● Technical documents: 1 set
    (including operating instruction manual, schematic circuit diagram, program graph, purchased part instruction, test report and certification of quality)


    Conventional welding rotator


    We could provide OEM serive to customer, and this kind of rotator is almost with ESAB series which is exported to Europ


    15m cable and remote panel



    Electric control box, easy to operate, PU or metal roller depends on you

    If you want to see it in working please search Luk Mankai on Youtube



    Quality Europ Standard Conventional Welding Rotator / 600 Tons Pipe Rollers For Welding for sale
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