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Plastic Twin Screw Extruder Machine For Filler Masterbatch Making CE ISO Approval

Categories Twin Screw Extruder
Model Number: CHT52-Plus
Certification: CE.ISO9001
Place of Origin: CHINA
MOQ: 1set
Price: Negotiable
Supply Ability: 10sets/month
Delivery Time: 30-90working days
Packaging Details: Wooden case
Product name: Extruder
Model: CHT52-Plus
Application: Plastic compounding
Frequency inverter: Parker
Output: 300-400kg
Screw: Twin screw
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    Plastic Twin Screw Extruder Machine For Filler Masterbatch Making CE ISO Approval

    52mm High Torque Twin Screw Extruder for filler masterbatch production line


    1.0Raw materials dealing units
    1.1Platform for Loss-in-weight feeding system1set

    Three floors

    Steel made

    With rail and ladders

    1.2Feeding hopper1pc

    Hopper volume: 10L

    Stainless steel

    1.3High speed side feeder1set

    Metering motor: 2.2kw

    By twin screw

    Barrel L/D: 6

    Screw element: W6Mo5Cr4V2

    Modular screw

    Rotation speed: up to 400rpm

    Speed controller: Parker from USA

    2.0CHT52-Plus Compounding System
    2.1CHT52-Plus twin screw extruder1set

    Main motor:

    AC motor, 110kw;Original Siemens Motor,

    Parker inverter from USA

    Power transmission:

    Safety clutch torque limiter and sensors


    Gearbox:

    High safety factor design;

    Latest steel alloy material for gears applied with special heat treatment and manufactured at high precision level; With a bit different structure compared to traditional gearbox which is more stable.

    NSK bearings and imported seals applied,

    Special lubricating system equipped combined with immersing and forcing solutions;

    Input/output rotary speed:1500/600rpm;

    Torque:2x437N.M

    Torque degree: 10.6T/A3

    Extrusion line:

    Screw Diameter: 51.4mm,L/D:44:1;

    Center distance:46mm

    Maximum Screw speed:600rpm;

    Screw configuration:with modular structure, torque transmission by spline;

    Screw material: W6Mo5Cr4V2, HRC62-64

    Barrel configuration: with modular structure, each one with length of 4L/D,and the barrels connected together by bolts and pins;

    Barrel material: #45 steel, with bi-metallic linear inside barrel. HRC62-64


    Recommended barrels configuration:


    1234567891011die

    No1 barrel with one feeding port for all possible components,, No4 and with one venting port and side feeding port, that is blocked with one plug if necessary. No.10 with one vacuum port.


    Temperature controlling:

    Heating system: electric heaters, total heating power with approx.31kw (No.1 Section cooled by water);

    Cooling system:soft-water cooling system;

    Temp. controller: Siemens temperature control module

    Soft-water cooling system including one 1.1kw water-pump, stainless steel water-box (with water Temp. gauge), heat exchanger, imported solenoid valves, water pressure indicator etc.


    Steel base:

    Welding base with special pads;

    2.2Vacuum system2sets

    Vacuum pump motor: 2.2kw;

    Water ring vacuum pump.

    Vacuum pots with water inside, indicator;

    Vacuum degree:Max -0.095Mpa

    2.3Hydraulic screen changer1set

    Structure Mode: Plate type

    Driving Mode:Hydraulic

    Action Time: <1S;

    Driving Mode: Hydraulic Station

    The hydraulic station includes: Driving Oil Pump1.5kw,

    Highest pressure20Mpa, with safety valve, accumulator.

    The inspection on pressure and temperature: Set one inspection position before the screen and display the melt temperature.

    Accumulator6.3L

    Filtering area:4800 mm^2

    3.0Strand pelletizing line
    3.1Extrusion die plates2pcs

    Material:40Cr,with nitrifying heat-treatment;

    Stainless steel plate unit for protection equipped;

    13holes x 4mm

    7holesx6mm

    3.2Water bath1set

    350mmX4000mm

    S.S made

    Leading roller: Nylon

    3.3Air kinfe1set

    Motor power:3kw

    Double blow and suction crescent type

    Two PU leading rollers

    Made of stainless steel.

    3.5Shfiter1set

    Motor Power: 2x0.37kw

    Capacity:400-1000kg/hr

    Discharging Gap: 3, qualified pellets, huge pellets, small pellets

    Made of stainless steel

    3.6Air blower and hot air silo

    Conveying part:

    Motor power for fan: 3kw

    Pipe material: stainless steel

    Conveying capacity: more than 800kg/hr

    Silo part:

    Silo volume:1000L

    Material: stainless steel

    Disassembly supporter.

    Hot air heating system:

    Including heaters, air blower, temperature controller.etc

    4.0Electric controlling system1set
    4.1Cabinet for extrusion line

    1) Meter Controlling System:

    The temperature controller for the main extruder is Siemens Temperature module controller. Solid relay is used for heating and cooling loop. The solenoid valve is VMI from USA

    2) Main Extruder Interlock Protection Function:

    a,Main Extruder interlocks with the lubricant pump for the gear box and the fan for the main motor

    b,Main extruder interlocks with the feeder, when the extruder stops, the feeder will stop immediately;

    c,The main motor has protective functions of over current, under voltage, lack of phases, over heat and block running.

    d,There is melt pressure and melt temperature display function on the die, of which the melt pressure interlock with the main extruder to realize the over pressure protection on the die

    3) Main breaking switch is joint venture products

    4) Small AC contactor is Schneider products

    5) New type motor protective air switch is joint venture product;

    6) Controlling button and indicating light are Schneider products

    7) Uniform rotation speed and frequency indicating gauge

    8) The electrical cabinet is designed and produced according to the standard of SIEMENS which has a wider space and is good for ventilation and heat dispersion as well as examination and repairing

    9) All the elements have passed the CE certification

    4.2Siemens PLC1set
    S7-300 Siemens PLC
    4.3Siemens Touch screen1set
    Siemens TKP1200 Touch screen

    Free Spare parts list


    Free spare parts

    • Screw elements for extruder: 1000mm;
    • Screw elements for side feeder: 200mm
    • Couplings for extruder shaft and side feeder shaft 1pc for each
    • O seal for vacuum ports 3pcs;
    • Solid state relay 2pcs;
    • Oil sealing for input and output shafts for gearbox 1 set;
    • standard tools 1set;

    Technical Data


    Electric

    • 3X415 Volts
    • 50hz

    Pneumatic

    • 4-8 bar;
    • 0.5 m3/min;
    • Water temperature required: 38℃ or below

    Standards, Safety regulations, design modifications


    The equipment supplied is designed in accordance with CE Standards and Safety Regulations. The application of standards and regulations different from the above will be subject to prior consultation and price adjustment, if any.


    Pending final clarification of all technical details we reserve the right to modify the design and construction of the equipment according to the latest technical development. Such modifications, however, will not be determinant to the performance rating of the plant.


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