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Construction Site Heavy Duty Big Dimension Mill Girth Gear and rotary kiln girth gear factory price

Categories Mill Girth Gear
Place of Origin: Henan, China
Brand Name: CTICIC LK
Supply Ability: 2000 Set/Sets per Year
Packaging Details: Standard packing or according to customer's requirement
MOQ: >=1 Sets
Price: $10,000.00
Shape: Spur
Condition: New
Warranty: 1.5 years
Showroom Location: None
Material: Steel
Girth Gear: Rotary kiln Girth Gear and ball mill Girth Gear
Diameter: Min 100 mm to16000 mm.
Weight: Max 120 MT single piece
module range: 10 Module to 70 Module
Standards/Certificates: UNI EN ISO, AWS, ASTM,ASME, DIN
Maximum module: 45 by hob
Applications: Our girth gears are applied in the cement and minerals industries
Kiln Girth Gears: We are leading supplier the Kiln Girth Gears for the various plants
ball mill Girth Gear: applied in the cement and minerals industries
Gear Cutting Machines: 16m CNC Hobbing Machine
Port: QingDao,ShangHai,TianJian
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    Construction Site Heavy Duty Big Dimension Mill Girth Gear and rotary kiln girth gear factory price

    Products Description

    Ball mill girth gear

    Girth Gears offered find extensive application in different industry sectors including in sponge iron plants, steel & cement
    industry, mining industry, wind mills as well as in other industry sectors. These are made available in module range of 10 Module
    to 70 Module and in minimum diameters of 100 mm to 15000 mm. Further, these comprise maximum weight of 70 MT single pieces. Here
    the range of hardened & ground gear boxes/gears comprise Worm gear boxes, Helical / Double helical gears/gearboxes, Helical-Bevel
    gearboxes, Planetary Gearboxes and others.

    Product Name

    Steel girth spur gear

    Weight

    Max 120 MT single piece

    Applications

    industries

    Module Range

    10 Module to 70 Module.

    Diameter

    Min 100 mm to16000 mm.

    Weight

    Max 120 MT single piece.

    Gear Cutting Capacity

    100mm diameter to 16000mm diameter,10Module to 70Module


    External teeth
    Maximum diameter16000 mm
    Toothed face width1700 mm
    Maximum module45 by hob
    Maximum module65 gear finishing cutter
    Internal teeth
    Maximum Diameter6500 mm
    Maximum module25.4
    Toothed face width400 mm

    CITIC IC Girth Gear Cutting Machines include:
    * Ø16m CNC Hobbing Machine
    * Ø12m Gear Cutting Machine (Switzerland)
    * Ø10m Hobbing Machine (Germany)
    * Ø4m CNC High Speed Hobbing Machine (Germany)
    * Ø1.6m Horizontal CHC Hobbing Machine (Germany)
    * Ø5m CNC Profile Gear Grinding Machine (Germany)
    * Ø2.8m CNC Profile Gear Grinding Machine (Germany)
    * Ø1.25m CNC Profile Gear Grinding Machine (Germany)
    * Ø1m CNC Profile Gear Grinding Machine (Germany)
    * Ø0.8m CNC Profile Gear Grinding Machine (Germany)
    * Automatic positioner

    Module Range: 10 Module to 70 Module.
    Diameter : Min 100 mm to16000 mm.
    Weight : Max 120 MT single piece.
    Hardened & Ground Gear Boxes/Gears:

    * Worm gear boxes
    * Helical / Double helical gears/gearboxes
    * Helical-Bevel gearboxes
    * Planetary Gearboxes
    * Hardened & Ground Helical- bevel gears & Spiral-bevels gears/gearboxes.
    * Rack & Pinions
    Ratings:
    * Min 3 hp to Max 1400 hp
    * Splash / Forced lubrication type

    With more than 1000 girth gears sold over the world CITICIC Gear is a leading supplier in the cement and mineral industry. And as
    member of AGMA (American Gear Manufacturers Association), we do actively take part in defining the standard for gear rating
    calculations and service factors. We provide girth gears in three different designs

    * Fabricated steel
    - forged ring
    - rolled plate
    * Cast steel
    * Ductile (Nodular) cast iron

    Fabricated gears became more common in the past and are constructed with forged steel gear rim materials and electro welded body
    structure. The rings are manufactured from a whole block of high resistance alloy steel. After the rough machining of the ring, we
    carry out hardening and tempering heat treatment in order to improve the mechanical characteristic and therefore its relevant
    performance.

    Avantages of fabricated girth gears
    * The forged material structure excludes the risk of inclusions
    * Structure defects like gas holes, micro shrinkage, pin holes, hot tears, sand and slag inclusions are avoided
    * Hence, repair welding of the body structure and e.g. grinding of toothed areas is not required.
    * The fabricated manufacturing procedure excludes the need for patterns and risers
    * Rim material has higher hardness and higher strength than the material used for the underlying structure (i.e. web, gussets)

    These features will reduce the lead time and costs. Fabricated manufacturing ensures a fast delivery.
    This is especially beneficial in an emergency situation, where the existing gear rim is suffering from damage
    Features
    * External teeth
    Maximum diameter: 11200 mm
    Toothed face width: 1700 mm
    Maximum module: 45 by hob
    Maximum module: 65 gear finishing cutter

    * Internal teeth
    Maximum Diameter: 6500 mm
    Maximum module: 25.4
    Toothed face width: 400 mm

    Forging material process
    * Forging
    * Final rolling
    * Furnace cooling
    * Control on production
    * Water quenching
    * Hardness testing
    * Rough machining
    * Ultrasonic testing and dimensional inspection
    * Final inspection certification

    Applications
    Our girth gears are applied in the cement and minerals industries:
    * Various types of horizontal mills
    * Rotary dryers
    * Rotary kilns
    * Any other large gear ring application

    Pinions
    CITICIC Gear invested in significant resources and achieved many innovations with pinions. The right combination of material,
    hardness and finishing between pinion and gear is crucial for a long lifetime of the installed equipment. We design and
    manufacture pinions to match every customers need, no matter how unique the situation might be.
    Pinion design
    * bored
    * solid on shaft / integral
    * self aligned
    * spur, helical or double helical
    Materialization
    * forged alloyed steel
    * through hardened, case hardened or quenched and tempered
    * Spur, helical or double helical
    * carburized
    * induction
    * nitrided
    Characteristics
    * gear cutting with hobs
    * the gear quality is checked by profile tester
    * tooth flank modification
    - profile correction
    - lead correction (straight/barrel)
    * designs /ratios according to ISO-DIN-A.G.M.A.
    * FEM/FEA simulation software
    Applications
    Our pinions are applied in the cement and minerals industries: * Ball - mills
    * ROD - mills
    * Semi Autogeneous Grind (SAG)
    * Rotary kilns/coolers/dryers
    Advantages
    * One Source
    * Original Equipment Manufacture (OEM) Technical Drawings
    * Gearing technical expertise for kilns and grinding mills
    * State of the art manufacturing facilities and quality
    * Global sales and service support
    Kiln Girth Gears
    We are leading supplier the Kiln Girth Gears for the various plants as listed below.
    * Sponge Iron Plants 50TPD 100TPD 300TPD350TPD,500TPD,1000TPD
    * Cement plants as per customer requirement
    * Gears for phosphate mines, Alumina plant, kaolin-bentonite
    Gear Cutting Capacity:
    * 100mm diameter to 16000mm diameter
    * 10Module to 70Module

    Quality Construction Site Heavy Duty Big Dimension Mill Girth Gear and rotary kiln girth gear factory price for sale
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